Yijiang Company has newly finished another 38-ton crawler undercarriage. This is the third customized 38-ton heavy undercarriage for the customer. The customer is a manufacturer of heavy machinery, such as mobile crushers and vibrating screens. They also customize mechanical machines according to the customer's working conditions.
Although the three undercarriage have the same load-bearing capacity, their dimensions and functional components are completely different.
1. The length differs by 860mm, and the width differs by 100mm.
2. The structural components are different, with differences in the installation connection components and the outer side lifting ears.
Therefore, personalized customized undercarriage is a prominent advantage of Yijiang Company. Our design team has 20 years of design and production experience. Besides meeting the customer's personalized needs, we can also ensure that the design is reliable, feasible, and that the materials are selected, manufacturing processes and quality control can fully trust the customer.
Firstly, in the design stage, we need to fully consider:
1. The balance of material rigidity and load-bearing weight. We usually design to use steel materials thicker than normal load-bearing or design to add strengthening ribs in key parts, reasonable structural design and weight distribution can improve the vehicle's maneuverability and stability;
2. According to the requirements of the upper equipment of your machine, load-bearing, size, intermediate connection structure, lifting ears, cross beams, rotation platforms, etc., make the undercarriage better match your upper machine;
3. Fully consider the maintenance and repair in the future, easy to disassemble and replace, and add corresponding openings;
Secondly, in material selection:
1. Use high-strength, wear-resistant high-quality alloy steel that meets national standards, which can provide sufficient strength and rigidity to withstand various loads and impacts during the vehicle's driving and operation;
2. The chassis parts use higher-strength forging processes or parts that comply with construction machinery standards to increase chassis strength and toughness, reduce fatigue, and extend the chassis service life;
Thirdly, in manufacturing processes:
Use mature advanced processes and high-tech production lines to ensure high precision and high performance of the products.
1. Precise welding technology can reduce the generation of fatigue cracks;
2. The four rollers of the undercarriage undergo heat treatment processes such as quenching and tempering, enhancing the hardness and rigidity of the rollers, extending the service life of the undercarriage;
3. According to customer needs, the frame can undergo electroplating surface treatment to ensure the undercarriage can be used for a long time in various environments;
Finally, strict quality control requirements, strictly control the quality.
During each production stage, product inspections are carried out, including raw material inspection, inspection of each component in the production process, and final product inspection, to ensure that the products meet the design and factory quality standards.
Therefore, good quality has won the recognition of customers, and good service has also made customers have a deep recognition of our cooperation. Do you have a undercarriage chassis demand? Please definitely come to me. Customer satisfaction is our constant pursuit.