YIJIANG customized a 15-ton steel track undercarriage for a mobile aggregate conveyor in Canada, designed for muddy ground, uneven terrain and harsh winter conditions.
Project Overview: 15-Ton Mobile Aggregate Conveyor Undercarriage
YIJIANG designed and manufactured a custom 15-ton steel track undercarriage for a mobile aggregate conveyor used in Canada. The tracked chassis was developed to provide stable mobility and load support on muddy, uneven and seasonally frozen ground.
Unlike a standard crawler chassis, this undercarriage was designed around the conveyor's total load, mounting requirements, travel conditions and required mobility.
| Project Item | Specification |
|---|---|
| Application | Mobile Aggregate Conveyor |
| Undercarriage Type | Custom Steel Track Undercarriage |
| Rated Load | 15 Tons |
| Track Type | Steel Track |
| Application Location | Canada |
| Working Environment | Mud, Soft Ground, Uneven Terrain, Frozen Ground |
| Drive System | Hydraulic Drive |
| Customization | OEM / Application-Specific |
| Manufacturer | YIJIANG |
Why Did the Mobile Aggregate Conveyor Need a Custom Tracked Undercarriage?
The mobile aggregate conveyor required a mobility system capable of supporting a heavy working load while moving across ground conditions that were unsuitable for conventional wheeled equipment.
The main requirements were:
• Support the required 15-ton equipment load
• Maintain stable contact with soft and muddy ground
• Provide sufficient traction for off-road movement
• Maintain stability on uneven terrain
• Adapt the undercarriage to the conveyor's mounting structure
• Operate reliably in cold and seasonally frozen conditions
Soft and Muddy Ground
Soft ground can cause heavy mobile equipment to sink or lose traction. A steel tracked undercarriage provides a larger continuous contact area than conventional wheels, helping distribute the machine load across the ground.
Uneven and Frozen Terrain
The conveyor also needed to travel across uneven and seasonally frozen ground. The crawler configuration provides continuous track contact and allows the equipment to maintain mobility where wheeled systems may experience reduced traction
How Was the 15-Ton Steel Track Undercarriage Customized?
Load Capacity and Structural Design
The undercarriage was engineered around the 15-ton equipment load and the operating conditions of the mobile aggregate conveyor. The main frame and track system were designed to provide the required structural support during travel and operation.
Track Configuration
The steel track configuration was selected to provide the required traction, durability and ground contact for the conveyor's operating environment.
Mounting Interface
Because the undercarriage was designed specifically for a mobile aggregate conveyor, the upper mounting interface was adapted to match the customer's machine structure rather than using a standard mounting configuration.
Technical Specifications
| Parameter | Specification |
|---|---|
| Equipment | Mobile Aggregate Conveyor |
| Undercarriage Type | Steel Track Undercarriage |
| Load Capacity | 15 Tons |
| Track Type | Steel Track |
| Application | Aggregate Handling |
| Terrain | Muddy / Uneven / Frozen Ground |
| Drive System | [Confirmed Specification] |
| Track Width | 450 mm |
| Track Length | 3203 mm |
| Overall Dimensions | 3203x450x664 mm |
| Mounting Interface | Custom |
| Customization | OEM |
Field Performance in Canadian Working Conditions
The customized undercarriage was developed for outdoor aggregate handling conditions where the conveyor may encounter muddy ground, uneven surfaces and frozen seasonal terrain
The customized undercarriage was developed for outdoor aggregate handling conditions where the conveyor may encounter muddy ground, uneven surfaces and frozen seasonal terrain.
| Working Condition | Undercarriage Response |
|---|---|
| Muddy Ground | Continuous steel track contact |
| Soft Ground | Distributed ground pressure |
| Uneven Terrain | Stable crawler configuration |
| Frozen Ground | Durable steel track system |
| Off-Road Travel | Hydraulic crawler mobility |
| Heavy Equipment Load | Reinforced structural design |
FAQ
Q: What type of undercarriage was supplied for the mobile aggregate conveyor?
A: YIJIANG supplied a custom 15-ton steel track undercarriage designed specifically for a mobile aggregate conveyor in Canada.
Q: Why was a steel track undercarriage selected?
A: Steel tracks provide the durability, traction and ground contact required for heavy off-road equipment operating on muddy, uneven and difficult terrain.
Q: Can YIJIANG customize a crawler undercarriage for other conveyors?
A: Yes. YIJIANG can customize crawler undercarriages for mobile conveyors according to equipment weight, track dimensions, mounting interface, drive requirements and working conditions.
Q: What information is required to design a custom conveyor undercarriage?
A: YIJIANG normally needs the machine weight, required load capacity, track width and length, mounting dimensions, center of gravity, travel speed and working conditions to recommend a suitable undercarriage design
Need a Custom Tracked Undercarriage for Your Mobile Conveyor?
If you are developing a mobile aggregate conveyor, mining conveyor or other heavy-duty material handling machine, YIJIANG can design a crawler undercarriage around your equipment requirements.
Send us your machine weight, required load capacity, track dimensions and mounting drawings. Our engineering team can evaluate the requirements and develop a customized tracked undercarriage solution.
Discover how Yijiang customized a heavy-duty 15-ton steel tracked undercarriage for a mobile aggregate conveyor in Canada, overcoming raw mud, permafrost, and extreme winter conditions to boost mining efficiency.
1. Project Background & Customer Challenges
Canada’s remote sites and open-pit mines present some of the harshest operating environments in the world. During the initial phases of mining operations, infrastructure is virtually non-existent, leaving the terrain dominated by raw mud, soft earth, and rugged permafrost. A Canadian client faced a critical bottleneck with their traditional material handling setup. Standard wheeled or fixed equipment frequently got bogged down or slipped on the unpaved, unstable surfaces, causing costly operational downtime. Furthermore, Canada’s notoriously long winters bring sub-zero temperatures, heavy snow accumulation, and uneven frozen ground. The client urgently needed a robust, highly mobile solution to ensure their mobile aggregate conveyor could maintain continuous, stable operation throughout the freezing winter months.
2. Custom Tracked Undercarriage Solution by Yijiang
To address these extreme terrain and weather challenges, Yijiang Undercarriages engineered and manufactured a heavy-duty, custom 15-ton steel tracked undercarriage tailored specifically for the client's mobile aggregate conveyor. High-Flotation Steel Tracks: Built with high-strength alloy steel track shoes, the undercarriage significantly expands the ground contact area. This lowers ground bearing pressure, preventing the 15-ton conveyor from sinking into raw mud or slippery tundra. Extreme Cold & Snow Adaptation: The undercarriage features optimized track rollers, idlers, and tensioning systems designed to resist ice and snow buildup. Equipped with specialized low-temperature seals and arctic-grade lubricants, the system delivers flexible steering and smooth mobility even on uneven, ice-covered ground.
3. Results and Operational Impact
The integration of Yijiang’s custom steel crawler chassis brought immediate improvements to the Canadian client’s mining and aggregate handling setup:
All-Weather Reliability: The aggregate conveyor can now seamlessly transition across remote sites, maintaining 100% uptime during the prolonged Canadian winter without freezing or tracking issues.
Boosted Efficiency: By transforming a stationary or vulnerable wheeled conveyor into a self-propelled, highly mobile unit, the client drastically enhanced their material conveying efficiency and overall work quality.
Whether navigating roadless terrains in the early stages of mining or operating in deep winter snow, the conveyor now effortlessly moves to designated faces, securing a seamless workflow for the client。
You can also learn how to customize the crawler Undercarriage for your mechanical equipment as an OEM.
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