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Materials, Durability & Quality Assurance

Q: How is the track tension adjusted on your customized undercarriages?

A: Yes, absolutely. We can source, match, and pre-install hydraulic travel motors (such as Doosan, Rexroth, or high-quality domestic brands) based on your system pressure, flow rate, and torque requirements. We will pre-configure the exact mounting dimensions and oil port orientations to ensure a seamless "plug-and-play" connection when the undercarriage arrives at your factory.

Q: We plan to use the undercarriage for salt-lake mining / coastal drilling. Do you offer special anti-corrosion treatments?

A: Yes. Marine, coastal, or chemical acidic/alkaline environments require enhanced protection. We offer specialized rust-proofing upgrades, including marine-grade anti-corrosion epoxy coatings, polyurethane topcoats, and upgraded heavy-duty floating seals for all rollers to prevent highly corrosive saltwater or chemical mud from entering the bearing housings.

Q: My equipment needs to work on a 30-degree incline. How do you ensure the crawler undercarriage doesn't slip?

A: For high-slope applications, we implement two key upgrades: First, we customize the track shoes—using deep-grouser steel plates for rock/mud, or aggressive tread patterns for rubber tracks to maximize traction. Second, we integrate travel motors with powerful, built-in automatic wet multi-disc parking brakes to ensure the chassis locks safely and securely the moment hydraulic oil stops flowing.

Q: Can the ground clearance of the undercarriage be customized for special terrains like marshes or forest harvesting?

A: Yes. For extreme terrains like deep mud, swamps, or forest floors with logs and stumps, we can design a High-Ground-Clearance (HGC) undercarriage. By optimizing the structural geometry of the middle frame and using specialized track roller arrangements, we ensure your machine avoids getting bogged down and can easily clear obstacles.

Q: Can you integrate and pre-install hydraulic motors and gearboxes according to our equipment's system pressure?

A: Yes, absolutely. We can source, match, and pre-install hydraulic travel motors (such as Doosan, Eton, or high-quality domestic brands) based on your system pressure, flow rate, and torque requirements. We will pre-configure the exact mounting dimensions and oil port orientations to ensure a seamless "plug-and-play" connection when the undercarriage arrives at your factory.

Q: Why does Yijiang prioritize manual welding over robot welding for custom heavy-duty undercarriages?

A: In the world of non-standard, heavy-duty customization (up to 120 tons), structural integrity under extreme stress is non-negotiable. While robots excel at repetitive, standard tasks, our elite welders excel at non-standard precision. Manual welding ensures deeper weld penetration, better stress relief for complex geometries, and superior structural strength for complex undercarriage frames, ensuring they never crack under harsh, high-vibration engineering conditions.

Q: Since this is a custom order, how do you guarantee that the mounting interfaces will align perfectly with our superstructure?

A: We utilize advanced CNC gantry machining centers to mill and drill all critical mounting interfaces (such as slewing bearing rings or bolt patterns) after the chassis frame is completely welded. This eliminates any slight thermal deformation caused by welding. Our quality control team then utilizes precise laser trackers or 3D coordinate measuring systems to verify all critical dimensions against the signed 3D engineering drawings before approving it for shipping.

Q: Do your rubber tracks have seams? How do you prevent them from tearing when under high tension?

A: All our premium rubber tracks utilize Continuous Jointless Steel Cord Technology. Inside the high-grade anti-tear rubber, a continuous strand of high-tensile steel wire is wrapped multiple times without a single overlapping joint. This eliminates the traditional "joint weld" weakness, distributing tension evenly across the entire track, improving tensile strength by over 40%, and entirely preventing catastrophic track snapping.

Q: How do you treat your track rollers and idlers to withstand highly abrasive environments like granite quarries?

A: Our rollers are forged from high-grade alloy steel (e.g., 40Mn2 or 50Mn). To resist abrasion while maintaining core toughness, they undergo an advanced integral quenching and tempering + surface induction hardening process. The surface hardness reaches HRC 52–58, with a hardened effective depth of 5mm to 8mm. This dual-layer structure ensures the shell doesn't deform or wear down prematurely when rubbing against harsh rock debris.

Q: How do you prevent your steel track chain from stretching or the pins from snapping after prolonged heavy use?

A: Track chain stretching is usually caused by wear between the pin and the bushing. We utilize premium quenched and tempered alloy steel (35MnB) for the links and deep-induction hardened steel for the pins and bushings. Furthermore, for heavy-duty选型, we offer sealed and lubricated track chains (SALT). The internal oil film drastically reduces friction, extends the chain’s service life by up to 30-50%, and minimizes operational noise.

Q: Why are rubber tracks not kept in stock?

A: To guarantee material freshness (preventing rubber aging) and ensure a 100% precise fit for your machine’s specific technical parameters.

Q: When a crusher operates on hard rock surfaces, are the track shoes of a steel tracked undercarriage prone to breakage or bending?
A: We use high-strength manganese steel (such as 25MnB) forged or rolled. For crusher operations, we have specially thickened the grouse ribs of the track shoes, giving them greater bending resistance. If your working conditions are extremely harsh, we also offer "triple-rib reinforced" steel tracks to ensure the undercarriage does not deform under rock impact.
Q: How does your steel chassis perform in the extreme temperatures of the Australian outback?
A: Our system is designed for harsh environments exceeding 50°C. We use high-quality high-temperature seals and lifetime-lubricated rollers to ensure continuous operation in the high temperatures of the Pilbara or Central Australia. However, in daily operation, we recommend that you pay attention to these two points: look for signs of oil leaks and listen for unusual noises.
Q: Do you provide technical support in our time zone?
A: Yes. Since we are in a similar time zone to Perth, Western Australia, and only 2 hours different from Brisbane, Queensland, our engineers will provide real-time technical advice and troubleshooting during your business 

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  • Post time: Jun-22-2026
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